|
|
|
INSTALL |
 |
| PRE-INSTALLATION INSTRUCTIONS |
we highly advise professional installation
- Check the headlight housings to ensure they are not damaged.
- Make sure the vehicle does not have any pre-existing electrical problems.
- The vehicle must have a pre-existing 12V NEGATIVE ground system.
- Vehicles with a single fuse for both lights must have a fuse at least 30 amp.
- If there is one fuse per headlight, each fuse must be at least 20 amps.
- Before attaching the power adapter, identify the ballast's positive and negative wires. The positive wires are white. Negative wires are black.
- Never touch any bulb with your bare hands. If touched accidentally, use alcohol to clean the surface.
- Before connecting the wires and harness, you must clean all connectors, especially the AMP connector. Make sure the installation is in A DUST FREE condition. If the installation is not completely DUST FREE, and bulbs or ballast are defective after the attempted installation, they are not covered by the warranty due to installation error.
- Once the headlights are installed, start the engine and turn on the lights. You should leave the lights on for at least five (15) minutes to ensure that the burn-in process is complete.
- Due to the occurrence of high voltage, please make sure the connections among the ballast, the igniter, and the light bulb are properly insulated and packed when installing the HID lamp.
- Do not look into the light directly when the HID is lit up to avoid visual hazards.
- Avoid contact with the light bulb while it is lit or has just been extinguished to prevent burning by its high temperature.
Please do not install the ballast, the igniter, and the connection wires close to the engine or places where water may penetrate to avoid any overheating or leakage, causing the shortening or malfunctioning of the components.
After installation and testing, make sure that the ballast and the igniter are fixed firmly in place. Depending on the space available, tie the wires in small bundles with cable ties in an orderly manner. Avoid simply knitting or bundling all of the wires together to prevent degradation.
|
| Troubleshooting |
Problem: - In many cases, especially for those cars that have Auto "ON" or Daytime Running Lights; one or both light cannot Ignite Initially, Discharge Bulb turns off after just start the car, or even sometimes, bulb just turns off when driving.
- Damage:
Fried ballast, internally damage or burn the discharge bulb Gas Capsule.
- Solution:
You MUST Disconnect the Daytime Running Light or Auto Switch ON function immediately before the actual HID Conversion. Due to the Steady levels of battery voltage is required at 12V or Plus before the initial Ignites of each HID Systems; you must prohibit the less voltage draw of car battery at HID s start time. Daytime Running Light is 7V or less power output, and auto switch on headlight is always turn on seconds right before the car to start the ignition to charge the battery, which means Battery is focus on charging the ignition and waiting for alternator to recharge it back to 12V. Therefore, in both situations, battery is drawing much less power than 12V to initially ignite the HID headlight. Please perform the following:
- if you have Daytime Running Light please follow your car s service manual; disconnect the fuse or wiring of Daytime Running lights only.
- If you have Auto Switch On Headlights, please switch the function to Manual Switch On headlights. To avoid further damages, always remember to start your engine before turn on the HID system!
Problem: - Just Installed the HID system a few weeks ago, everything works out fine with system. But lately, the one or both Discharge Bulbs are began to flickering when starts!
- Damage:
Fried ballast, damaged bulb, and multiple internal wiring damages.
- Solution:
Disconnect all the connectors immediately. Clean every connector with alcohol. Wait more than 5 minutes (reset ballast Safety Stages Chip) then reconnect or reinstall every connector. Then check all the connection between ballast and factory harness (Power Source); check all the connection between igniters and bulbs (yellow silicone connectors); check your upgraded fuse, they must be 20amp minimum. Remember, every connector has to be 100% well connected to each other. Do not loss mating or mis-wiring any connections.
Problem: - Melted plastic burned onto the HID bulb, staining it.
- Damage:
Potential heat spot could cause the bulb to melt, crack, or explode.
- Solution:
Do not touch the bulb at any time, especially when it is hot.
Problem: - Bubble created by melted glass from a high wattage (100W) bulb.
- Damage:
Dead bulb and potential melting of wiring harness and headlight housing.
- Solution:
Do not use any bulb higher than 80 watts bulbs in your vehicle.
|
| :: Installation
guider:: |
|
|
★Do
not touch glass part of the bulb with your hands during
installation. |
 |
★When
installing HID Xenon Lamp, you should place the ballast
in a drafty area to dissipate heat. Do not place the
ballast near the engine or fan which will give off
a lot of heat. If the ballast temperature goes up
to 105 degrees, the over heat protection will automatically
shut off the power.
★During
installation please make sure that you have a good
ground for the negative, please ensure it is grounded
to metal .A poor ground will cause the HID light to
flicker.
★Avoid
scratching the bulb when you install it, don’t touch
the glass part of the bulb with your bare hands.
★Please
ensure all connections e.g. the plug in of the lights
socket, the positive and negative of the power are
well connected, Fail to do some will result in performance
shortfall.
★When
you adjust the bulb, please don’t let the end of the
bulb touch the inner glare shield of the headlamp
assembly.
★Any
connections make directly to the battery, should go
thru safety check before connecting power..
★In
any case, please don’t disassemble or modify the system,
All warranty will be void if you do so and we will
not be responsible for any mishap that occurs.
★In
case of replace or repair is needed, please seek help
from the nearest professional shop. |
 |
★In
order to ensure safety, Installation of the system
should be performed after engine is totally cool down.
★You
must disconnect the power source before you install
it.
★Before
you install it, please ensure the vehicle is in the
neutral or park position.
★Please
be careful, as the output of the ballast will produce
high voltage.
★Do
not touch the bulbs after it is turn on to prevent
scalded.
★Don’t
gazes straight into the light when you turn on the
headlamp, it will hurt your eyes.
★Don’t
put the HID system near any combustible goods, such
as papers, oil, spray, diluents etc.
★Don’t
adjust the level of the beams too high, it will severely
effect the safety operation of other drivers.
|
 |
★Be
careful of the bulb breakage during installation process. |
| 1. Genernal installation step:
Easy installation in general goes like 1-2-3-done as described below.
Step 1: After disconnecting power to the two headlamps and after removing the bulb access covers of the low beam, high beam or both bulb access covers, drill a small hole in the removed cover. The HID-Xenon bulb wire is passed through this hole for your headlamp upgrade. On the wire is a supplied adjustable tight rubber waterproof grommet to be fitted into the hole. Next, the HID-Xenon bulb is fitted into the headlamp's base and locked into position via the factory locking device. No cutting of wiring is required on the installation.
|
|
|
 |
Step
2:Reinstall the access panel and close it.Secure the small
ballast to a convenient location in the motorbay.
|
 |
Step
3: Finally attach power to the headlamp in the normal manner
and the upgrade is completed. Headlamp realignment is recommended
but only required if you have removed the headlamp during
the upgrade which sometimes can be avoided (model and side
dependant).
It
takes about 1-2hours to complete the installation. No special
tools are required. Normal handtools only.
|
BONUS:
Each upgrade kit is easily reversible or transferable! When
you decide to sell your car , it will only take a few moments
to reverse the installation and re-install your original
halogen bulbs as they were before. You can either sell the
HID upgrade system or re-install it on your next car with
same or different bulb setup. All you need to do is seal
the small hole on the bulb access cover and you are done. |
 |
When
installation, if the socket is metal, you should check
the diameter of the installation hole first and see
whether it is too small, if the diameter is less 12mm,
the hole should be filed larger. When burnished, the
socket opening should be downward and file the hole
from inner to outer which can avoid the metal debris
from falling into the headlight assembly. |
 |
When
installation, if the socket is plastic, first of all
check the installation hole size and see whether there
is a notch under the hole, if not, a new notch should
be open by small file so as to make sure there is
a enough room for putting into the bulb body as well
as the ceramic annulations. When burnished, the socket
opening should be downward and file the hole from
inner to outer which can avoid the plastic debris
from falling into the headlight assembly. |
 |
When
installation, if the lamp assembly comes with plastic
waterproof cover. Drill a 23 mm hole and thread the
wire through, seal the hole with sealant this will
provide water proof to the system. |
 |
When
installing H4 (H/L), if the bulb’s tip touches the
light cap in the assembly, the cap may be removed
to prevent the Hi/Lo feature of the bulb from function
normally. Removing the cap will not affect the light
assembly’s focus point. |
 |
After
completing installation, if astigmatism occurs, please
ensure the bulb sit in the socket correctly. And make
sure you are using the right bulb for the application
because the bulbs are not interchangeable and it will
short the life span of the bulb if installed incorrectly. |
|
| 2.
Specific installation wiring diagram for different series
of models |
 |
 |
 |
|
|
|
|
|